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Design

Geometry

The unique geometry of our water delivery system efficiently utilizes capillary action and its amplified uses in microgravity.

Inspired by the Thorny Devil Lizard

The HexaFlow water delivery system draws from the Moloch horridus — the thorny devil lizard — which uses capillary action to transport water through microscopic grooved patterns on its skin. The honeycomb-like geometry of its scales passively moves water from any surface contact point directly to its mouth, with no muscular effort.

HexaFlow replicates this hexagonal channel geometry at a functional scale using SLA 3D printing with resin material. Resin's polar properties create stronger adhesion bonds with water than water molecules share with each other — this is what drives the capillary flow. At the proper scale, the system can retain water even when fully inverted.

The hexagons are spaced 0.020 in (0.51 mm) apart — that gap is the capillary channel water travels through.

Side-to-side
0.167 in / 4.24 mm
Side length
0.100 in / 2.54 mm
Hexagon depth
0.050 in / 1.27 mm
Gap between hexagons
0.020 in / 0.51 mm

Why the channels hold water

Resin is a polar material, so it bonds to water more strongly than water bonds to itself. That stronger adhesion is what drives efficient capillary transport through the hex network — and it lets the system hold water even when fully inverted. Only the critical hex dome is SLA-printed in resin; the body is FDM.

Total channel capacity is 10.12 mL (precisely 10.1155 mL) when fully saturated — roughly 10 minutes of constant flow at the 1 mL/min long-term pump rate to saturate.

Thorny devil lizard (Moloch horridus) — the biological inspiration for HexaFlow's hex channel geometry
Moloch horridus — thorny devil lizard. Its skin channels passively transport water via capillary action. (Image: Wikimedia Commons)
TDC hex channel top-down view
TDC hex channel — top view
TDC capillary channel close-up
Capillary channel detail

Technical Specifications

Channel Capacity
10.12 mL
Precisely 10.1155 mL when fully saturated — ~10 min at 1 mL/min long-term pump
Hex Spacing
0.020 in
0.51 mm gap between hexagons — the capillary channel
Side-to-Side
0.167 in
4.24 mm hex span with 0.100 in (2.54 mm) side length
Hexagon Depth
0.050 in
1.27 mm — how far the hexagons are extruded
Manufacturing
SLA Resin Dome
Polar resin hex dome; FDM body. Only the dome is SLA-printed
Surface Property
Polar Resin
Stronger water adhesion than water-to-water cohesion
Gravity Required
None
Capillary action works in microgravity environments
Inversion Test
Passes
System retains water at proper scale when fully inverted

Source: Skin morphology study of Moloch horridus — ResearchGate. Capillary channel geometry and polar adhesion principles adapted for SLA resin fabrication.